• Narrow screen resolution
  • Wide screen resolution
  • Wide screen resolution
  • Increase font size
  • Default font size
  • Decrease font size
Intrusion Detection

Stop Guessing and Know


With the IntelliStick Condition Monitoring system you have an onboard, real-time, intrusion, temperature and oil condition sensor monitoring your oil.Don't wait for the next scheduled downtime or truck stop - know about it when it happens.

Don’t let water or coolant intrusion caused equipment failure take you off guard. Protect yourself, your equipment and your business, know the condition of your oil 24/7. An engine, pump, or gearbox re-build is never fun or cheap. One unit or a hundred, downtime means lost wages...lost revenue…dissatisfied customers… and thousands of dollars in repairs.

Know if water is doing a number on your oil before it starts doing a number on your equipment!

The IntelliStick system can be easily installed into almost any engine, pump,or gearbox. The analyzer can read oil condition and temperature as well as detect intrusion with either a Dipstick or Threaded Sensor. There is an option for the device to communicate wirelessly with your network, laptop or digital telemetry system. The image to the left below shows the raw data. The image to the right shows how it looks in the compiled data for both the vehicular and industrial applications.

 Vehicular_Intrusion

 

 

 

 

 

 

 

 

 


IntelliStick Intrusion and Oil Condition Monitor can save you from a serious breakdown, optimize oil changes & maintenance, protect the business, and keep your truck, fleet or HD equipment on the job.

 

Features & Benefits

  • Advanced Analyzer - 30-day memory
  • Bluetooth (vehicle or fleet) OR
  • Optional RS232 (for telematics integration)
  • Document oil condition data for test & review

Measurements made:

There are three main measurements made by the IntelliStick oil condition sensor. These three outputs are available as digital data and as 3 separate 4-20mA loops (if this option is purchased).

1. Temperature-compensated conductance: This is a voltammetric measurement that responds to additives and oxidation by-products.

2. Emulsion ratio: This responds to the presence of water, glycol or other conductive emulsions in the oil. It also reads higher if there is sludge formation on the sensor.

3. Fluid temperature reading

Several additional values are also available over the digital communications – the alarms are indicated by status lights, and also the alarm output transistor with the 4-20mA option.

1. Oil loss alarm: This alarm occurs when there is a possible oil loss or the probe is out of the oil. 

2. Contamination alarm: This alarm occurs when the user-specified emulsion alarm threshold is reached (e.g. possible contamination with water or coolant).

3. Oil temperature alarm: This alarm occurs when the user-specified oil temperature alarm threshold is reached.

4. Fault alarm: This alarm occurs when an internal fault has occurred with the analyzer. If this alarm occurs the analyzer may need to be serviced.

Status Indicators

The Analyzer has two LED status indicators:

The green Status Light indicates power (short flashes) and communications (long flashes).

The Alarm Light will show an orange light when:

  • -Water or coolant intrusion into the oil.
  • -Any other sort of contamination of the oil that causes an unusual response.

The Alarm Light will show a red Light when:

  • -Sensor disconnected.
  • -Oil level loss. This includes removal of the sensor from the oil pan. (Dipstick sensor only).
  • -Internal fault with the sensor or analyzer.

The alarm output transistor (which is part of the optional 4-20mA card) will activate at the same time as any alarm. 

Threaded Sensor:          ½” NPT Male Thread - brass
Analyzer Environment:        -40 to 350F (-40 to 185C)
Power Supply:               6-24V dc nominal. 100mA max (Typical - 10mA)

There are 4 versions of the IntelliStick:

 

Industrial Analyzer

 Real-Time Oil Condition,
Intrusion Detection & Oil Temp.

 

IntelliStick-QA

Easy electronic Oil Level & Temp.

IntelliStick-CT

Real-Time Oil Condition,
Intrusion Detection & Oil Temp.

IntelliStick-MM

Level, Temperature, Condition
& Intrusion Detection
The IntelliStick analyzer stores data from the last four weeks when installed as instructed. When the PC is within range of the selected IntelliStick unit, it will establish Bluetooth communications. This takes between 30 seconds to 3 minutes, depending on the connection strength. The PC will then download previous data and continuously monitor the IntelliStick unit for as long as it remains in range.

It is best to retrieve data from the IntelliStick unit via the PC at least twice a week to have up-to-date information on your oil condition.
 

Latest News